As a residential concrete contractor, we're no stranger to the meticulous work that goes into creating strong and aesthetically pleasing concrete surfaces. However, discoloration is a common issue that often plagues concrete projects, particularly during the curing process. In this blog post, we'll explore the various causes of concrete discoloration during curing and discuss proactive steps we use to prevent it. Inevitably, there will be some discoloration when curing and it is just a process but below are a couple of preventative measures that can be taken.
Understanding the Culprits
Water Quality: One of the leading causes of concrete discoloration during curing is the quality of the water used. High mineral content or impurities in the water can react with the concrete and result in unsightly stains or discoloration. However, when we order concrete for our projects the concrete is pre-mixed by the concrete suppliers we use. In a perfect world, we would be able to test the water but that is not practical seeing that we outsource concrete to be supplied. This is standard for concrete contractors and the majority of us outsource our concrete unless it is an extremely small project or a large company that owns both a concrete contracting business and a concrete supplier business.
Improper Curing Methods: Inconsistent curing techniques can lead to uneven moisture levels across the concrete surface, resulting in variations in color. Pacific NW Concrete makes sure to follow the recommended curing methods, such as covering with wet burlap or using curing compounds, to ensure uniform hydration.
Efflorescence: Efflorescence occurs when soluble salts within the concrete are drawn to the surface as water evaporates. This can lead to a white, powdery residue on the surface, affecting its appearance. Proper curing techniques can help minimize efflorescence, as can selecting low-alkali cement and aggregates, but there will always be some residue, which will fade over time.
Coloring Admixtures: When using coloring admixtures or pigments in the concrete mix, we find it essential to follow manufacturer guidelines meticulously. Incorrect dosages or improper mixing can result in uneven coloration or streaks on the surface.
Preventing Concrete Discoloration During Curing
Proper Mixing: Ensure that the concrete mix is thoroughly and evenly mixed, especially when using color additives. Follow manufacturer recommendations for pigment dosages to maintain color consistency.
Correct Curing Methods: Use appropriate curing techniques, such as covering the concrete with wet curing blankets, curing paper, or curing compounds. These methods help maintain consistent moisture levels and minimize color variations.
Efflorescence Prevention: To prevent efflorescence, consider using low-alkali cement and aggregates with minimal soluble salts. Additionally, you can apply a silane or siloxane sealer to the cured concrete surface to minimize moisture penetration and salt migration.
Protective Measures: Cover the concrete surface during construction to prevent contamination from construction materials, dust, or debris. Any stains or marks on the surface can be challenging to remove once the concrete is cured.
Conclusion
Concrete discoloration during curing can be a frustrating issue for us as residential concrete contractors and as a homeowner getting a new concrete driveway, patio, walkway, or anything. We have found that inevitably there will be some discoloration when the concrete is curing and that although you as the homeowner, might notice it a week or two after the concrete project has been finished, you will not notice it at all a couple of months down the road, and as the concrete cures the discoloration will fade over time.